Sebastian's 1988 Volvo 740 Turbo Wagon
(click on the thumbnail images to see larger versions of the photographs)

Update October 12, 2006

The motor is being assembled and all the weights of the piston and rods were perfect within 1 gram of each other as an assembly with the rings. All the rod and main clearances are also within ideal specifications. My father Wayne and Sebastian have been working on the engine for a week or so now, making sure to have checked all the piston end ring gaps which were perfect as well. The oil return has been tapped and will use braided steel line from the turbo to the block.

Here are some pictures of the motor in various stages of assembly.

          

 

          

Pictures above are of the "new" hood which had to be redone again, the day after it was installed. After checking the oil Sebastian didn't close the hood completely then took it up on the highway. Could have been worse, sometimes you have to learn the hard way. The two last thumbnails on the right are of the hood once again re-finished, now featuring hood pins.

Update March 21, 2006

The Volvo's engine was recently pulled and many parts have been obtained. The block is at the machine shop now and will have all 4 cylinders sleeved. One cylinder can't be fixed with a .20 overbore so to increase surety and strength we have opted to have the block sleeved. Unfortunately the block that came out of the parts car was not good, so we had to purchase another one, this block wasn't good either, though ran ok when pulled so we figure that we need to move forward, so that is why we opted to sleeve this second block. The engine compartment will be painted gloss black and be done this week, we will then start to fit the NPR intercooler while we wait for Wayne to assemble the short block. Sebastian also recently purchased tools and began to organize his shop. The garage received all new walls, all new electrical, new roof, doors and windows thanks to Sebastian's boss, who owns the house where Sebastian's car is stored. Once the new engine is installed and we finish fabricating the 3.5 inch downpipe we will have the custom 3 inch exhaust bent up and installed at a local shop, the exhaust will also have a 3 inch dump. We will then move to the rear axle and onto the roll cage.

Here is a list of the parts that have been acquired:

-Hurst T 5 short throw shifter
-Street Slicks, Hoosier street legal 8 inch wide slicks on steel wheels
-SS Autochrome header which will be modified
-Megasquirt
-Megasquirt touch screen computer
-T3/T4 hybrid with 50 trim and .63 Housing
-HKS 50 MM wastegate
-V Performance bellhousing, clutch, flywheel
-Roadrace padded driver seat with harness slots
-Auto Meter pro comp Ultra Lite gauges RCI  harnesses
-Moroso aircraft nitrous arming switch
-Sten Parner connecting rods

Here are some recent pictures of the project:

 

 
 

Update March 23, 2006

Here are pictures of the engien compartment just after it was sprayed, now the harnesses will go back in and detail work will continue to include spraying the brake booster, painting of all engine brackets and hardware. Sebastian will also begin to fabricate the aluminum airbox which will also double duty as a mounting surface for the MSD box.

More pictures will be uploaded as progress is made. Also is a shot of the World Class T 5 which is in the process of being cleaned and detailed.

 

           

 

 

 


Introduction

This is Sebastian's first build, and the car was put on the road December 31st. Previous owners had highly neglected the car, though the body is solid and complete. Many parts have been gathered over the last few months in anticipation of the build. The car will serve as a daily driver but will see duty at the drag strip, road course, and of course surf trips.

Most all the speed and suspension parts have been acquired aside from aftermarket connecting rods and the roll cage. A complete parts car was also purchased to help offset costs down the road and to obtain a nice running buildable 2.3 turbo motor.

Owner(s)

Sebastian Rivas
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Builder

Sebastian Rivas, Timothy, Wayne, Kirby Towne, Al Gee, Alessandro Griffini, Jon Chino

Body and Chassis

  • 1988 Volvo 740 Turbo Wagon
  • Factory hood with functional 300ZX hood scoop
  • Custom fabricated roll cage soon to be added


Interior

  • Factory hounds-tooth black and white interior


Engine 

  • 2.3 Turbo
  • Turbo XS Blow-off valve
  • NPR Intercooler
  • Additional 100 HP with nitrous
  • MSD 6AL
  • K & N conical air filter
  • IPD T cam
  • Custom fabricated, factory based intake manifold with larger plenum
  • Fully race ported and planed Volvo turbo cylinder head
  • RCI fuel cell for separate fuel system for use with the nitrous oxide, Holley blue pump
  • Upgraded fuel system to include Hypertech booster pump, larger injectors, adjustable regulator

Transmission

  • Ford type T5
  • Custom cross-member

Rear axle

  • factory limited slip or powertrax differential
  • 4:56 or similar gear ratio


Suspension

  • KYB gas adjust shocks
  • Lowered replacement front and rear coils
  • Energy Suspensions urethane


Brakes

  • 4-wheel disc brakes, factory with Performance Friction pads


Wheels/Tires

  • 15's factory Turbo wheels
  • 225/50/15
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